Any measurement only has a meaning in the context of the other measurements you've made, and the results you got. We all have our own systems, and what works for me or Ervin, in terms of specific numbers, might not work for you with your different system.
What I've found I get from my measurements is a rising 'standard of mediocrity': my average instrument is better, and I make fewer 'bad' ones. The improvements are slow, in part because, IMO, the 'average' production instrument is pretty darn good. We're fighting for small percentages here, but they are important nonetheless. How this relates to 'great' instruments is anybody's guess.
I like to use a vibration test to find the 'Young's modulus' of the wood. I use my signal generator to drive the plate, and find the exact resonant frequency, as well as the 'half power bandwidth', which tells me something about how much energy the wood is absorbing. Then, with measurements of the plate size and mass I can calculate (well, my computer can: it's much more reliable than I am) the Young's modulus. This allows me to figure out how thick to make this top to match the stiffness of another one that worked.
I agree that we're probably not generally building very close to the limits. One issue with that is the 'weakest link' problem: the thing that fails first breaks the whole chain, and we can't really tell whether the rest is only just a little stronger or massively over built. Eventually somebody will build the 'one hoss shay' of guitars: everything fall to dust all at once. Until then I follow the 'McReady rule': anything that you've never had fail is overbuilt. Then again, customers sure like things that don't fail....
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